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How To Gas-Weld Aluminum by Ron Fournier covers essential equipment, methods and benefits of tack-welding, fitting and joint preparation, and how to produce fusion-type welds with lipping, butt-welds and tank corner welds. Demonstrations of straight welds, corners and curved sections are included in this instructional film.
Note: This DVD is also included in our DHC2000 (Cobra) Welding Torch Kit!
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30.00 |
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Ron explains the technique of blocking and smoothing aluminum parts using shot bags, mallets, heads and slappers. Final smoothing is demonstrated on the English wheel.
A variety of shapes are made, including: bowl, tear drop, and motorcycle fender. Also, forming a section of a patch panel for a sports car fender using a buck.
Thorough explanation of the tools and equipment used to form .050" and .063" aluminum projects.
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35.00 |
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HICKORY UTILITY MALLET - Small
Use this handy hickory mallet for forming with a shot / sand bag. You can easily create a specific curve using a disc sander.
Dimensions :
Face dia.: 2-½"
Head length: 5-½"
Weight: 19 oz.
Barrel shape (flat ends on mallet heads)
MADE IN USA
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34.00 |
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BOSSING MALLET SET INCLUDES:
Each Bossing Mallet has two radii for added usefulness:
FBM01: Small radius dia: ½", Large radius dia. 2-¼" (shown right)
An elegantly shaped, custom-made tool. Versatile and effective for aluminum and mild steel projects.
FBM02: Small radius dia: ¾", Large radius dia. 1-3/8" (shown middle)
A best seller! Nicely balanced and easy to handle.
FBM03: Small radius dia. 1", Large radius dia. 3" (shown left)
At 26 ounces, this mallet moves metal fast! The heaviest of all our bossing-style mallets, this is a great choice when working with steel.
Pair with the shot bag of your choice for truly professional results!
#FBMSET, MADE IN USA
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136.00 |
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Includes two Fournier classics!
METAL WORK BASICS: Hand Tools and
METAL WORK BASICS: Large Equipment
HAND TOOLS
A comprehensive overview to the "Hand Tools" of the Trade!
This film covers: hammers, dollies, shot bags, measuring tools, glass pliers, aviation snips, tinner's snips and hand seamers.
Other essential hand tools like hole saws and Greenlee knock-out punches are demonstrated. How to use Pro-flanges to make lightening holes.
LARGE EQUIPMENT
Instruction and demonstration on essential sheet metal equipment. It's a classic Fournier title!
Ron explains and demonstrates the benefits of various sheetmetal bending machines, slip roll and beading tools.
Many tricks of the trade are shown when working with a drill press, band saw and other power tools.
Also includes instruction on how to use a radius die and how to roll a cylinder & cone. Ron teaches by example and shows how to use the combination rotary machine, box and pan brakes and disc sander.
180 min. total #FEV02, DVD Set by Ron Fournier
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59.50 |
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HICKORY UTILITY MALLET - Medium
Medium size utility mallet is a good, all-purpose tool to have in your arsenal.
Use a disc sander to easily customize one or both mallet heads to suit the job at hand, or leave as is.
Dimensions:
Face dia.: 2-3/4"
Head length: 6"
Weight: 22 oz.
Barrel shape (flat ends on mallet heads)
MADE IN USA
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36.00 |
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This heavy-duty barrel mallet is perfect for big forming jobs. You can easily customize the large forming surface to speed up the blocking process.
Dimensions are:
Face dia.: 3"
Head length: 6"
Weight: 27 oz.
Barrel shape (flat ends on mallet heads)
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38.00 |
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FOURNIER DETAILING MALLET
2-1/4" dia x 4" long
Introducing our "go to" mallet for the simple blocking process. It features a great, multi-purpose radius, and an ideal size and weight. It is our preferred tool for hammerforming small to medium pieces. The detailing mallet is perfect for turning panel edges, fine tuning bends formed in the brake as well as general part detailing. It also comes in handy for spot shrinking.
Small size for final finish and detail work
One end flat with radiused edges
Other end has a 2.5" radius
Weight 12 oz.
MADE IN USA
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26.00 |
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2-3/4" dia. Bossing Mallet, Designed by Ron Fournier
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work!
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Deep reach makes forming deep bowl shapes quick & easy.
Weight: 23 oz., Small Radius dia: 3/4", Large Radius dia: 1-3/8", Overall head length 8"
Medium duty mallet for aluminum or mild steel.
After years of frustration with the mallets commonly available, (and usually made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy. Nicely balanced and easy to handle. Part of our signature series.
MADE IN USA
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58.00 |
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3" dia. Bossing Mallet, Designed by Ron Fournier.
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work piece!
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Deep reach makes forming deep bowl shapes quick & easy.
Weight: 26 oz, Small Radius: 1", Large Radius: 3", Overall head length 7 "
At 26 ounces, this mallet moves metal fast! The heaviest of all our bossing-style mallets, this is a great choice when working with steel.
After years of frustration with the mallets commonly available, (and usually made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy.
MADE IN USA
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63.00 |
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