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We offer Private Metal Shaping & Fabrication training by request. This is intended for those who may have a project, or part of a project that they would like to bring in to the shop for assistance. It is also ideal for those who want to further their skills in a very specific area, or who may just need some "refresher" shop time.
Private training is offered as schedule permits, and there is a three-hour minimum. Materials, as necessary, are charged in addition to the hourly rate. Tuition is $75 per hour for one student, $125 per hour for two students. No more than two students may attend at one session.
When you sign up / enroll, please submit 3 potential dates (with times, preferably) that will work for you. Please check these dates against our regular class schedules, because those are black out dates for private training. Many students, however, chose to enroll in a scheduled class and add a day, usually at the end of the class session for indivdual, private training.
If you have questions about private training, or want to check availability, please contact us here
If you prefer to mail you request: REGISTRATION FORM
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225.00 |
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Planishing hammers are a real 'workhorse' of the metal shaping process. They are unexcelled for flattening welds, working in constricted areas, and stretching flanges. Ron demonstrates the basic procedures for using these machines, including proper die selection and operator technique, and he shows their use on both steel and aluminum panels.
More specialized techniques are covered too, including flanging, riveting, and making reverse curves. This program shows seven different planishing hammers in action, from bargain-priced entry-level machines, through vintage and hand-held machines, to the most robust professional-level machines available, giving the viewer invaluable insight about the great diversity of these machines, and which features are most important for specific types of work.
As popular as planishing hammers are, there is precious little information available on their proper use, and this program will give you a strong foundation for selecting and using the right machine and tooling for your application.
54 min., #1000-29
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40.00 |
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Featuring Ron Fournier & Ron Covell
Two of the best-known names in metalshaping have teamed up to teach you the ins and outs of the hammerforming process. The two Ron's bring over 70 years of combined experience to their viewers, and you will see how their individual styles of working with metal compliment each other.
Hammerforms are very easy to make, and they enable you to create parts that have the look and accuracy of die-stamped parts. Even beginning metalworkers can use hammerforms to quickly and easily make parts of which they can be proud.
Ten different hammerforming operations are demonstrated, from simple tank tops to a beautiful rolled edge detail on a complicated pontoon Bugatti fender.
The film includes instruction and demonstrations on the following topics:
Tank Top
Grille Bar
Annealing
Chipmunk Tombstone
Bowl Shapes
Flying Wire Fairing
Wing Rib
Door Post
Naca Duct
Bicycle Seat Post
Bugatti Fender
Featuring striking close-up shots that bring you close to the action, and clear descriptions of every aspect of the hammerforming process.
Length, 76 min. #HFD00 (1000-15)
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10.00 |
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A necessity for Metal Workers! Ron's popular follow-up reference book to Metal Fabricator's Handbook.
INSIDE YOU WILL FIND TIPS ON: Setting up your own shop, proper use of the English wheel, basic metal shaping techniques, the art of hammerforming, proper riveting techniques, and tips on restoring original sheet metal.
Fully illustrated how-to sequences are included, along with many photos to develop sheet metal skills.
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28.00 |
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A selection of 6 back issues from our remaining stock of Metal Crafter's News.
Metal Crafter's News®, The Journal of Metal Fabrication Published by Ron Fournier
This was a bimonthly magazine created specifically for metal craftsman and automotive enthusiasts in the mid to late 90's. Metal Crafter's News focused on custom metal shaping for the automotive, aircraft and motorcycle industries.
Ron used MCN to share more than 35 years of experience & insight on a variety of topics, including: tips & techniques, craftsman profiles, projects & patterns, new construction, restoration, tool & product reviews and more.
Please note: these have been out of print for quite a few years. We have a remaining surplus of some issues and offer them for those still interested. Please call if you have any questions reagrding availability of a specific issue.
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20.00 |
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Sections include: Tool selection and use, MIG, TIG, arc- and gas-welding, Fuel and oil tanks, Exhaust headers, Roll bars and roll cages, Sheet metal interiors and Basic metal shaping.
This practical book shows how to build structurally sound, good looking metal parts for custom street rods, race cars or restorations. Over 350 step-by-step photos and instructions illustrate proper welding, metal shaping and design techniques.
"For the reader with more than a passing interest in automotive fabrication, this book is an excellent acquisition." -Road & Track
MOTO Award Winner for Best Technical How-to Book in 1984
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25.00 |
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Includes two Fournier classics!
METAL WORK BASICS: Hand Tools and
METAL WORK BASICS: Large Equipment
HAND TOOLS
A comprehensive overview to the "Hand Tools" of the Trade!
This film covers: hammers, dollies, shot bags, measuring tools, glass pliers, aviation snips, tinner's snips and hand seamers.
Other essential hand tools like hole saws and Greenlee knock-out punches are demonstrated. How to use Pro-flanges to make lightening holes.
LARGE EQUIPMENT
Instruction and demonstration on essential sheet metal equipment. It's a classic Fournier title!
Ron explains and demonstrates the benefits of various sheetmetal bending machines, slip roll and beading tools.
Many tricks of the trade are shown when working with a drill press, band saw and other power tools.
Also includes instruction on how to use a radius die and how to roll a cylinder & cone. Ron teaches by example and shows how to use the combination rotary machine, box and pan brakes and disc sander.
180 min. total #FEV02, DVD Set by Ron Fournier
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59.50 |
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2" dia. Bossing Mallet, Designed by Ron Fournier.
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work piece!
Deep reach makes forming deep bowl shapes quick and easy.
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Weight: 11.7 oz, Small Radius: 1/2", Large Radius: 2-1/4", Overall head length 7"
This Bossing Mallet is ideal for use with aluminum or steel, and is considered a "medium duty" mallet.
After years of frustration with the mallets commonly available, (often made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy.
MADE IN USA
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55.00 |
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2-3/4" dia. Bossing Mallet, Designed by Ron Fournier
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work!
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Deep reach makes forming deep bowl shapes quick & easy.
Weight: 23 oz., Small Radius dia: 3/4", Large Radius dia: 1-3/8", Overall head length 8"
Medium duty mallet for aluminum or mild steel.
After years of frustration with the mallets commonly available, (and usually made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy. Nicely balanced and easy to handle. Part of our signature series.
MADE IN USA
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58.00 |
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3" dia. Bossing Mallet, Designed by Ron Fournier.
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work piece!
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Deep reach makes forming deep bowl shapes quick & easy.
Weight: 26 oz, Small Radius: 1", Large Radius: 3", Overall head length 7 "
At 26 ounces, this mallet moves metal fast! The heaviest of all our bossing-style mallets, this is a great choice when working with steel.
After years of frustration with the mallets commonly available, (and usually made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy.
MADE IN USA
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63.00 |
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