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Ron explains the technique of blocking and smoothing aluminum parts using shot bags, mallets, heads and slappers. Final smoothing is demonstrated on the English wheel.
A variety of shapes are made, including: bowl, tear drop, and motorcycle fender. Also, forming a section of a patch panel for a sports car fender using a buck.
Thorough explanation of the tools and equipment used to form .050" and .063" aluminum projects.
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35.00 |
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Featuring Ron Fournier & Ron Covell
Two of the best-known names in metalshaping have teamed up to teach you the ins and outs of the hammerforming process. The two Ron's bring over 70 years of combined experience to their viewers, and you will see how their individual styles of working with metal compliment each other.
Hammerforms are very easy to make, and they enable you to create parts that have the look and accuracy of die-stamped parts. Even beginning metalworkers can use hammerforms to quickly and easily make parts of which they can be proud.
Ten different hammerforming operations are demonstrated, from simple tank tops to a beautiful rolled edge detail on a complicated pontoon Bugatti fender.
The film includes instruction and demonstrations on the following topics:
Tank Top
Grille Bar
Annealing
Chipmunk Tombstone
Bowl Shapes
Flying Wire Fairing
Wing Rib
Door Post
Naca Duct
Bicycle Seat Post
Bugatti Fender
Featuring striking close-up shots that bring you close to the action, and clear descriptions of every aspect of the hammerforming process.
Length, 76 min. #HFD00 (1000-15)
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10.00 |
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John Glover has done a tremendous job of describing and illustrating techniques refined and perfected over a lifetime of unparalleled metal shaping successes in The Practical Sheet Metal Worker.
The book is divided into sections that include working the edges of metal parts, like beading, forming a wire edge and turning a flange. There is also a wealth of information on shrinking, tucking and heat shrinking. A section on making louvers is particularly helpful. The 'finishing touches' described in the book can enhance any metal shaping project, from basic to very advanced. Happily, John covers metal fabrication details and fine points in true English form - with excellent clarity and exquisite attention to detail.
Antique race cars, motorcycle gas tanks, aircraft parts and many other projects are all covered. Readers will enjoy John's perspective and personal touch along with intriguing information from days gone by. It’s full of valuable information about the hand forming of metal parts used in restoration, prototype, race and custom cars.
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26.75 |
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Sections include: Tool selection and use, MIG, TIG, arc- and gas-welding, Fuel and oil tanks, Exhaust headers, Roll bars and roll cages, Sheet metal interiors and Basic metal shaping.
This practical book shows how to build structurally sound, good looking metal parts for custom street rods, race cars or restorations. Over 350 step-by-step photos and instructions illustrate proper welding, metal shaping and design techniques.
"For the reader with more than a passing interest in automotive fabrication, this book is an excellent acquisition." -Road & Track
MOTO Award Winner for Best Technical How-to Book in 1984
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25.00 |
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SET INCLUDES:
Metal Shaping Blocking & Smoothing Techniques;
Bucks, Patterns and Forms;
Gas-Welding Aluminum.
These classic metal work videos provide thorough instruction and demonstration on three of the cornerstones of quality metal work: English wheel techniques, Gas-Welding skills and Buck Building.
If you are planning a custom metal work project, these tapes provide valuable help and inspiration!
#FEV03D, DVD SET by Ron Fournier
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76.00 |
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2" dia. Bossing Mallet, Designed by Ron Fournier.
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work piece!
Deep reach makes forming deep bowl shapes quick and easy.
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Weight: 11.7 oz, Small Radius: 1/2", Large Radius: 2-1/4", Overall head length 7"
This Bossing Mallet is ideal for use with aluminum or steel, and is considered a "medium duty" mallet.
After years of frustration with the mallets commonly available, (often made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy.
MADE IN USA
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55.00 |
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2-3/4" dia. Bossing Mallet, Designed by Ron Fournier
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work!
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Deep reach makes forming deep bowl shapes quick & easy.
Weight: 23 oz., Small Radius dia: 3/4", Large Radius dia: 1-3/8", Overall head length 8"
Medium duty mallet for aluminum or mild steel.
After years of frustration with the mallets commonly available, (and usually made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy. Nicely balanced and easy to handle. Part of our signature series.
MADE IN USA
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58.00 |
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A necessity for Metal Workers! Ron's popular follow-up reference book to Metal Fabricator's Handbook.
INSIDE YOU WILL FIND TIPS ON: Setting up your own shop, proper use of the English wheel, basic metal shaping techniques, the art of hammerforming, proper riveting techniques, and tips on restoring original sheet metal.
Fully illustrated how-to sequences are included, along with many photos to develop sheet metal skills.
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28.00 |
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3" dia. Bossing Mallet, Designed by Ron Fournier.
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work piece!
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Deep reach makes forming deep bowl shapes quick & easy.
Weight: 26 oz, Small Radius: 1", Large Radius: 3", Overall head length 7 "
At 26 ounces, this mallet moves metal fast! The heaviest of all our bossing-style mallets, this is a great choice when working with steel.
After years of frustration with the mallets commonly available, (and usually made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy.
MADE IN USA
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63.00 |
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The first step in many large metalshaping projects is building a buck. A buck is a pattern, or form, that captures all of the key dimensions, contours, and details of an object in three-dimensional space. In some cases, details such as flanges and intricate contours are created by hammering metal directly against reinforced portions of the buck. The techniques used to make sophisticated bucks are not widely known, and many people have called us requesting a step-by-step description of the process, using tools the average builder may already have.
You'll learn a fast way to use sheet metal angles to model large, complicated shapes with surprising accuracy, and you will get insight into the way Ron works through the challenges presented by each element of the buck. His detailed, easy-to-follow commentary, coupled with striking close-up photography makes each step easy to follow, and you'll learn how to build sturdy, accurate bucks - the foundation for your large-scale metalshaping projects!
70 min., #1000-28
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40.00 |
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