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Two additional workshops just added to our 2015 Schedule!
Metal Fabrication Workshop, April 8, 9, 10 (Wed-Fri) and
Welding Workshop, April 24th (Friday)
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Ron explains the technique of blocking and smoothing aluminum parts using shot bags, mallets, heads and slappers. Final smoothing is demonstrated on the English wheel.
A variety of shapes are made, including: bowl, tear drop, and motorcycle fender. Also, forming a section of a patch panel for a sports car fender using a buck.
Thorough explanation of the tools and equipment used to form .050" and .063" aluminum projects.
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35.00 |
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Ron shows and explains a variety of bucks. Step-by-step demonstration on building a sectional fender buck. Additional topics include: material & fastening recommendations, determining the frequency of stations, construction differences between single use and low-production bucks.
60 min. DVD, BPD00
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30.00 |
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Planishing hammers are a real 'workhorse' of the metal shaping process. They are unexcelled for flattening welds, working in constricted areas, and stretching flanges. Ron demonstrates the basic procedures for using these machines, including proper die selection and operator technique, and he shows their use on both steel and aluminum panels.
More specialized techniques are covered too, including flanging, riveting, and making reverse curves. This program shows seven different planishing hammers in action, from bargain-priced entry-level machines, through vintage and hand-held machines, to the most robust professional-level machines available, giving the viewer invaluable insight about the great diversity of these machines, and which features are most important for specific types of work.
As popular as planishing hammers are, there is precious little information available on their proper use, and this program will give you a strong foundation for selecting and using the right machine and tooling for your application.
54 min., #1000-29
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40.00 |
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The MetalAce 44F U-weld English Wheel Kit
This kit provides all the components necessary to build the popular 44F, a go-anywhere wheeling machine to meet all your metal shaping needs. Use the supplied blueprints to build a replica of our frame, or add your own creativity and customize your frame and use our high quality wheels and components.
The included screw lift assembly has a quick-release cam mechanism that lowers the anvil yoke with a 90 degree rotation of the handle. This makes it easy to get the material out and return back to the original pressure setting, plus the anvils can be changed quickly in this fashion. The anvil yoke has precision adjustments on both sides of the axle support to true the anvil with the top wheel. (Material for the frame is not included.)
Check out the wheel designed by Jeff Fournier and built by one of our workshop students using this kit!
INCLUDES:
(6) 3 inch wide anvil wheels: Flat, 2.5, 3.75, 6.0, 12.0, and 24.0 inch radii
8 x 3 inch upper wheel
Jack, kick wheel, yoke, and hardware
Floor casters
Bill of materials and blueprints
MADE IN USA
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1900.00 |
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A selection of 6 back issues from our remaining stock of Metal Crafter's News.
Metal Crafter's News®, The Journal of Metal Fabrication Published by Ron Fournier
This was a bimonthly magazine created specifically for metal craftsman and automotive enthusiasts in the mid to late 90's. Metal Crafter's News focused on custom metal shaping for the automotive, aircraft and motorcycle industries.
Ron used MCN to share more than 35 years of experience & insight on a variety of topics, including: tips & techniques, craftsman profiles, projects & patterns, new construction, restoration, tool & product reviews and more.
Please note: these have been out of print for quite a few years. We have a remaining surplus of some issues and offer them for those still interested. Please call if you have any questions reagrding availability of a specific issue.
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20.00 |
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A necessity for Metal Workers! Ron's popular follow-up reference book to Metal Fabricator's Handbook.
INSIDE YOU WILL FIND TIPS ON: Setting up your own shop, proper use of the English wheel, basic metal shaping techniques, the art of hammerforming, proper riveting techniques, and tips on restoring original sheet metal.
Fully illustrated how-to sequences are included, along with many photos to develop sheet metal skills.
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28.00 |
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Sections include: Tool selection and use, MIG, TIG, arc- and gas-welding, Fuel and oil tanks, Exhaust headers, Roll bars and roll cages, Sheet metal interiors and Basic metal shaping.
This practical book shows how to build structurally sound, good looking metal parts for custom street rods, race cars or restorations. Over 350 step-by-step photos and instructions illustrate proper welding, metal shaping and design techniques.
"For the reader with more than a passing interest in automotive fabrication, this book is an excellent acquisition." -Road & Track
MOTO Award Winner for Best Technical How-to Book in 1984
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25.00 |
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SET INCLUDES:
Metal Shaping Blocking & Smoothing Techniques;
Bucks, Patterns and Forms;
Gas-Welding Aluminum.
These classic metal work videos provide thorough instruction and demonstration on three of the cornerstones of quality metal work: English wheel techniques, Gas-Welding skills and Buck Building.
If you are planning a custom metal work project, these tapes provide valuable help and inspiration!
#FEV03D, DVD SET by Ron Fournier
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76.00 |
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John Glover has done a tremendous job of describing and illustrating techniques refined and perfected over a lifetime of unparalleled metal shaping successes in The Practical Sheet Metal Worker.
The book is divided into sections that include working the edges of metal parts, like beading, forming a wire edge and turning a flange. There is also a wealth of information on shrinking, tucking and heat shrinking. A section on making louvers is particularly helpful. The 'finishing touches' described in the book can enhance any metal shaping project, from basic to very advanced. Happily, John covers metal fabrication details and fine points in true English form - with excellent clarity and exquisite attention to detail.
Antique race cars, motorcycle gas tanks, aircraft parts and many other projects are all covered. Readers will enjoy John's perspective and personal touch along with intriguing information from days gone by. It’s full of valuable information about the hand forming of metal parts used in restoration, prototype, race and custom cars.
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26.75 |
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