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MOTORCYCLE METAL FABRICATION: from Sheet to Street
Watch master metal fabricator Ron Fournier create custom motorcycle sheet metal parts from scratch, including construction of an aluminum tank, fairing and front fender in this comprehensive film.
Also featured is step-by-step fabrication of the bike's entire rear section which includes the fender, sides and seat pan. Each step and every technique is clearly demonstrated in a manner that shows the viewer how to make custom parts of their own design.
The entire metal shaping process is detailed with thorough explanations & helpful tips to 'de-mystify' metal working magic. From pattern to finished product - Ron explains custom metal work - the result is professional and ready for paint. Armed with fundamental metal shaping knowledge, some essential tools - and a few "tricks of the trade", you can take your next project from sheet to street!
Demonstration & Instruction on:
Project Planning
Pattern Development
Buck Design & Fabrication
Annealing
Blocking and Smoothing
Metal Shaping using an English wheel
Shrinking & Stretching
Heliarc Tack-Welding & Gas Welding
Tips on Final Trim & Fit
Metal Finishing
Over 3-1/2 hours of metal working instruction in this 2 DVD SET!
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60.00 |
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A comprehensive overview to the "Hand Tools" of the Trade!
This tape covers: hammers, dollies, shot bags, measuring tools, glass pliers, aviation snips, tinner's snips and hand seamers.
Other essential hand tools like hole saws and Greenlee knock-out punches are demonstrated. How to use Pro-flanges to make lightening holes.
90 min., DVD
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35.00 |
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Ron shows and explains a variety of bucks. Step-by-step demonstration on building a sectional fender buck. Additional topics include: material & fastening recommendations, determining the frequency of stations, construction differences between single use and low-production bucks.
60 min. DVD, BPD00
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30.00 |
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How To Gas-Weld Aluminum by Ron Fournier covers essential equipment, methods and benefits of tack-welding, fitting and joint preparation, and how to produce fusion-type welds with lipping, butt-welds and tank corner welds. Demonstrations of straight welds, corners and curved sections are included in this instructional film.
Note: This DVD is also included in our DHC2000 (Cobra) Welding Torch Kit!
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30.00 |
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Learn how to gas-weld aluminum the easy way! Our signature kit provides you with the correct materials and step-by-step instructions and photos.
KIT CONTAINS:
8-oz. container AMCO 22 aluminum welding flux,
1 lb. 1/16", 1100 aluminum rod,
Stainless steel wire brush
Instructional welding DVD, How to Gas-Weld Aluminum, by Ron Fournier.
Brush for flux application.
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80.00 |
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Learn how to gas-weld aluminum the easy way! Our signature kit provides you with the correct materials and step-by-step instructions and photos.
KIT CONTAINS:
8-oz. container AMCO 22 aluminum welding flux,
1 lb. 1/16", 1100 aluminum rod,
Stainless steel wire brush
Instructional welding DVD, How to Gas-Weld Aluminum, by Ron Fournier.
Brush for flux application, and;
Standard kit - WELDING LENS, OR;
Upgraded kit - WELDING GLASSES (Addtl. $4.25), OR the WELDING GOGGLES (Addtl. $9.35)
# GWK02
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90.00 |
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Instruction and demonstration on essential sheet metal equipment. It's a classic Fournier video!
In this video Ron explains and demonstrates the benefits of various sheetmetal bending machines, slip roll and beading tools.
Many tricks of the trade are shown when working with a drill press, band saw and other power tools.
Also includes instruction on how to use a radius die and how to roll a cylinder & cone. Ron teaches by example and shows how to use the combination rotary machine, box and pan brakes and disc sander.
90 min., DVD #LED00
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35.00 |
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The QuickSpaper Mark II combines a 32" throat English wheel with multiple workstations to perform a variety of essential metal shaping tasks!
Multi-Station Work Center designed by Ron Fournier...
The QuickShaper is a multitask metal working machine designed for metal work professionals and hobbyists alike. Ideal for small shops, where space - & time - are at a premium. The QuickShaper™ Mark II combines a 32" throat English wheel, with multiple workstations to perform...
Every essential metal shaping task:
Hammering / Blocking to pre-form custom aluminum or steel parts;
Wheeling and raising metal panels;
Shrinking or stretching;
Planishing - Perfect for small to medium sized parts like motorcycle tanks, hood scoops, fender flares and door skins. Now, even large parts are easily accommodated on this deeper throat wheel!
Every craftsman deserves flexibility and options to enhance creativity...
Our mobile forming center fits comfortably into small workspaces and is easily navigated around the shop. A variety of tasks may be performed right at the work station and the well-planned design provides convenient storage for forming accessories. It includes a generous 32" throat English wheel, and the upper wheel and anvil can be turned 90° to shape larger parts, as needed.
The QuickShaper provides an effective way to quickly form custom shapes in aluminum & steel. It's a multitask tool that enhances productivity for truly professional results!
Features:
32" English wheel ~ foot activated.
The upper portion of the QuickShaper is a 32" throat English wheel with 90 degree rotation feature for shaping larger parts and panels;
Quick release cam mechanism on the upper anvil.
Benefit: when placed back into operating position, the original pressure setting is immediately reestablished for streamlined shaping and efficiency;
6 forming anvils standard for a well equipped English wheel. Anvils are CNC'ed & polished;
Anvil Dimensions:
Each anvil is 2" wide x 2-½" in diameter with pressed-in sealed bearings and a ½" steel axle. Anvils are individually numbered 0 - 5, indicating the amount of crown, as follows:
#0, Completely flat, no crown
#1, 3/4" contact area
#2, 1/2" contact area
#3, 3/8" contact area.
#4, 1/4" contact area
#5, 1/8" contact area
Upper wheel:
The upper wheel is 2" wide x 4-1/2" in diameter. It also has pressed-in sealed bearings and a 1/2" steel axle. This upper wheel comes highly polished (nearly a mirror finish), which will produce parts with a beautiful surface.
Built for longevity and quality results:
Anvils are 8620 steel with deep case harden .015"-.020", 58-60 HRc
Custom lower storage area for extra forming heads, tools and equipment. Storage area accommodates storage of up to six Fournier forming heads around the perimeter of the tray;
Larger storage holes in upper tray to accommodate a variety of hammers & mallets of every size;
QuickShaper design summary:
Multi-Station design for efficient work space use and enhanced productivity;
Designed & manufactured by experts for maximum quality metal shaping results!
Made with pride in the USA;
Delivered assembled (less casters), ready for use.
Also includes EVEN MORE equipment you need for a complete metal shaping station:
Foot operated Lancaster Shrinker with interchangeable Lancaster Stretcher jaw;
Classic Bowl Forming Head;
Shot Bag 12" (unfilled);
2-¾" Plastic Bossing Mallet (# FBM02);
2-¾ Hickory Barrel Mallet (# MUM00);
Hard Wood Flat Slapper w/ leather face (# FFS001);
90 minute instructional DVD, Blocking & Smoothing, by Ron Fournier (# BSD00)
Review Set Up Instructions
WHEN ORDERING, PLEASE NOTE:
This equipment ships via motor freight only. The shipping charge for this item is ESTIMATED to be $300. (for destinations within the continental United States) Actual shipping is based on a variety of factors and will be calculated once your order is placed. Factory charges $50 crate fee, which is noted on the details of your shipping estimate.
You will be contacted with actual shipping prior to shipment and billed for shipping, separately.
QuickShaper Mark II # FQSM2
SHIPS TRUCK FREIGHT, 665 lbs., class 85
Price does not include sales tax, if applicable. (MI residents, 6%)
QuickShaper Mark II # FQSM2
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5500.00 |
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DHC 2000 Welding & Cutting Torch
This professional torch kit comes with everything needed for welding, brazing and cutting almost any material.
KIT INCLUDES:
DHC2000 torch body
Five welding tips (#0, #.5, #1, #2 and #3)
Tip Cleaner
Wrench
Check valves
Over cutter attachment (The overcutter curves over the welding tip to provide a PULL cut. It is used when cutting mild steel from 1/8″ – 1″. Also includes a guide wheel assembly for a steady hand while making long straight or pattern cuts. The rails can be staggered to perform angle or bevel cuts. They fit both the undercutter and the overcutter.
Under cutter attachment (Undercutter attaches under the welding tip for cutting thin sheet metal. This is generally referred to as a PUSH cut. It is used for cutting 28-16 gage 1/64″ – 1/16″ material.)
Instructional manual
Ron Fournier's "How to Gas Weld Aluminum" DVD!
Manufactured with pride in the USA by Detroit Torch.
Please Note:
Torch kit and accessories are not available for shipment to the following countries: Australia, Sweden, New Zealand. Thank you for your understanding.
Torch kit has AMERICAN threads.
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450.00 |
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Ron brings his signature easy-to-follow style using the English wheel, a machine notoriously difficult for beginners to figure out.
Demonstrations are given on a broad range of machines from a cast iron 'monster' to a tiny C-clamp.
This comprehensive film includes the machine's history as well as a clear explanation of principles that enable the machine to move metal. Ron shows basic tracking patterns that are used to shape panels of various sizes and configurations.
In addition to common wheeling techniques, Ron also shows some less well-know processes, such as using a rubber top wheel and embossing with the machine.
Whether you are brand new to the English wheel or an experienced user you will find lots valuable information!
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40.00 |
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