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What do you do if you have a car with a fender that is damaged beyond repair, or missing? Ron shows how to use the opposite fender to design a buck, pointing out the features required to make a new fender that perfectly mirrors the model. You will see him analyze a '36 Ford fender, determine the number of pieces to make it from, and exactly where to place the seams to accommodate the intricate details, including the running board bulge and the rolled edge of the wheel opening.
A fascinating, in-depth look at the start-to-finish construction of a challenging project!
119 min., #1000-24
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40.00 |
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MIG Welding is widely used, but few people really understand how each of the variables affects the finished weld. This program can be easily understood by a beginner, but it covers information even seasoned professionals can learn from. Ron Covell goes through the entire process step-by-step, and gives clear descriptions of how each factor affects the weld, including wire speed, voltage, stickout, gun angle, travel speed, and gas flow. He also covers plug welds, patch panels, welding aluminum, and using flux core wire.
You’ll especially enjoy the special bonus section on Plasma Cutting!
70 minute DVD, # 1000-22
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40.00 |
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Ron explains the technique of blocking and smoothing aluminum parts using shot bags, mallets, heads and slappers. Final smoothing is demonstrated on the English wheel.
A variety of shapes are made, including: bowl, tear drop, and motorcycle fender. Also, forming a section of a patch panel for a sports car fender using a buck.
Thorough explanation of the tools and equipment used to form .050" and .063" aluminum projects.
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35.00 |
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Ron shows and explains a variety of bucks. Step-by-step demonstration on building a sectional fender buck. Additional topics include: material & fastening recommendations, determining the frequency of stations, construction differences between single use and low-production bucks.
60 min. DVD, BPD00
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30.00 |
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Ron Covell demonstrates dozens of ways to work with tubing, including bending with heat, bending with tube bending machines (both inexpensive and high-end machines), mitering, flaring and tapering tubing.
An extensive section deals with using U-bends, showing how to create anything from simple water pipes to elaborate headers.
One of Ron's most popular videos ~ great information communicated concisely with lots of close up shots!
DVD, 95 min., #WTV01 (1000-4)
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40.00 |
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A comprehensive overview to the "Hand Tools" of the Trade!
This tape covers: hammers, dollies, shot bags, measuring tools, glass pliers, aviation snips, tinner's snips and hand seamers.
Other essential hand tools like hole saws and Greenlee knock-out punches are demonstrated. How to use Pro-flanges to make lightening holes.
90 min., DVD
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35.00 |
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2" dia. Bossing Mallet, Designed by Ron Fournier.
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work piece!
Deep reach makes forming deep bowl shapes quick and easy.
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Weight: 11.7 oz, Small Radius: 1/2", Large Radius: 2-1/4", Overall head length 7"
This Bossing Mallet is ideal for use with aluminum or steel, and is considered a "medium duty" mallet.
After years of frustration with the mallets commonly available, (often made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy.
MADE IN USA
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55.00 |
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2-3/4" dia. Bossing Mallet, Designed by Ron Fournier
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work!
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Deep reach makes forming deep bowl shapes quick & easy.
Weight: 23 oz., Small Radius dia: 3/4", Large Radius dia: 1-3/8", Overall head length 8"
Medium duty mallet for aluminum or mild steel.
After years of frustration with the mallets commonly available, (and usually made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy. Nicely balanced and easy to handle. Part of our signature series.
MADE IN USA
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58.00 |
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SET INCLUDES:
Metal Shaping Blocking & Smoothing Techniques;
Bucks, Patterns and Forms;
Gas-Welding Aluminum.
These classic metal work videos provide thorough instruction and demonstration on three of the cornerstones of quality metal work: English wheel techniques, Gas-Welding skills and Buck Building.
If you are planning a custom metal work project, these tapes provide valuable help and inspiration!
#FEV03D, DVD SET by Ron Fournier
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76.00 |
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Planishing hammers are a real 'workhorse' of the metal shaping process. They are unexcelled for flattening welds, working in constricted areas, and stretching flanges. Ron demonstrates the basic procedures for using these machines, including proper die selection and operator technique, and he shows their use on both steel and aluminum panels.
More specialized techniques are covered too, including flanging, riveting, and making reverse curves. This program shows seven different planishing hammers in action, from bargain-priced entry-level machines, through vintage and hand-held machines, to the most robust professional-level machines available, giving the viewer invaluable insight about the great diversity of these machines, and which features are most important for specific types of work.
As popular as planishing hammers are, there is precious little information available on their proper use, and this program will give you a strong foundation for selecting and using the right machine and tooling for your application.
54 min., #1000-29
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40.00 |
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