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This program covers many advanced topics in TIG welding, including welding chrome moly steel, stainless steel, aluminum, magnesium, bronze, copper, and titanium. You’ll also learn how to weld castings made from aluminum, magnesium, and bronze. Clear guidelines are given for using the pulse and waveform adjustments that many new welders have, along with great practical advice on machine setup, joint preparation, and weld finishing.
Ron’s clear and detailed instructions are easy to follow, and the striking close-up photography shows you exactly what to look for as you weld!
111 min., #1000-25
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40.00 |
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Ron Covell demonstrates dozens of ways to work with tubing, including bending with heat, bending with tube bending machines (both inexpensive and high-end machines), mitering, flaring and tapering tubing.
An extensive section deals with using U-bends, showing how to create anything from simple water pipes to elaborate headers.
One of Ron's most popular videos ~ great information communicated concisely with lots of close up shots!
DVD, 95 min., #WTV01 (1000-4)
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40.00 |
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MIG Welding is widely used, but few people really understand how each of the variables affects the finished weld. This program can be easily understood by a beginner, but it covers information even seasoned professionals can learn from. Ron Covell goes through the entire process step-by-step, and gives clear descriptions of how each factor affects the weld, including wire speed, voltage, stickout, gun angle, travel speed, and gas flow. He also covers plug welds, patch panels, welding aluminum, and using flux core wire.
You’ll especially enjoy the special bonus section on Plasma Cutting!
70 minute DVD, # 1000-22
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40.00 |
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Beading machines are one of the most widely-used tools for both amateur and professional metalworkers. These machines can quickly and accurately make beads, steps, grooves, flanges, curls, and many other shapes in sheetmetal panels. As common as these machines are, many people don't know how to make the best use of them, and this program contains a wealth of knowledge about die selection, machine adjustment, and the proper techniques used to make crisp and accurate features in panels.
You'll see several different beading machines (bead rollers) in action, from bargain priced entry-level machines, through classic vintage machines, to the most versatile and robust motor-driven machines made today; giving you a good overview of the machines currently available, and showing which features are most important for specific types of work. Ron's easy-to-follow descriptions, coupled with the striking close-up photography will go a long way toward helping you master these versatile machines!
97 min., #1000-31
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40.00 |
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Planishing hammers are a real 'workhorse' of the metal shaping process. They are unexcelled for flattening welds, working in constricted areas, and stretching flanges. Ron demonstrates the basic procedures for using these machines, including proper die selection and operator technique, and he shows their use on both steel and aluminum panels.
More specialized techniques are covered too, including flanging, riveting, and making reverse curves. This program shows seven different planishing hammers in action, from bargain-priced entry-level machines, through vintage and hand-held machines, to the most robust professional-level machines available, giving the viewer invaluable insight about the great diversity of these machines, and which features are most important for specific types of work.
As popular as planishing hammers are, there is precious little information available on their proper use, and this program will give you a strong foundation for selecting and using the right machine and tooling for your application.
54 min., #1000-29
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40.00 |
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In part one, Ron made a wooden buck to help build a 1927 Ford roadster body. In this program, he fabricates the back half of the body - the 'turtledeck'. This is a challenging project, and Ron shows how to do the work with a wide variety of tools, including an English wheel, shrinker, stretcher, beading machine, and a Dake 'Universal' machine.
You'll learn about stretching, shrinking, doming, flanging, beading, welding, forming reverse curves, and many other advanced metalworking techniques. He makes extensive use of a hand-held rivet gun, which is a fantastic way to move metal! There are in-depth demonstrations of metalfinishing, and of removing oil cans with heat shrinking. You'll love Ron's approach to this complex project, breaking it down into bite-sized pieces, with great close-up photography and crystal-clear commentary. Whether you're a beginning or advanced metalworker, you're sure to gain a wealth of knowledge from this fascinating project!
109 min., #1000-30
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40.00 |
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Ron explains the technique of blocking and smoothing aluminum parts using shot bags, mallets, heads and slappers. Final smoothing is demonstrated on the English wheel.
A variety of shapes are made, including: bowl, tear drop, and motorcycle fender. Also, forming a section of a patch panel for a sports car fender using a buck.
Thorough explanation of the tools and equipment used to form .050" and .063" aluminum projects.
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35.00 |
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Ron shows and explains a variety of bucks. Step-by-step demonstration on building a sectional fender buck. Additional topics include: material & fastening recommendations, determining the frequency of stations, construction differences between single use and low-production bucks.
60 min. DVD, BPD00
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30.00 |
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2" dia. Bossing Mallet, Designed by Ron Fournier.
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work piece!
Deep reach makes forming deep bowl shapes quick and easy.
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Weight: 11.7 oz, Small Radius: 1/2", Large Radius: 2-1/4", Overall head length 7"
This Bossing Mallet is ideal for use with aluminum or steel, and is considered a "medium duty" mallet.
After years of frustration with the mallets commonly available, (often made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy.
MADE IN USA
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46.00 |
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2-3/4" dia. Bossing Mallet, Designed by Ron Fournier
Use with a shot / sand bag to shape metal ~ the handle won't strike the edge of your work!
Mallets are made of non-marring plastic for long life, with sturdy hickory handles.
Deep reach makes forming deep bowl shapes quick & easy.
Weight: 23 oz., Small Radius dia: 3/4", Large Radius dia: 1-3/8", Overall head length 8"
Medium duty mallet for aluminum or mild steel.
After years of frustration with the mallets commonly available, (and usually made for other trades) Ron decided to have custom metal shaping Bossing Mallets made to his design and specifications.
These mallets have unique radii and an extra deep "reach" measured between the face of the mallet and the handle. This deep reach makes forming bowl shapes quick and easy. Nicely balanced and easy to handle. Part of our signature series.
MADE IN USA
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48.00 |
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