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MOTORCYCLE METAL FABRICATION: from Sheet to Street
Watch master metal fabricator Ron Fournier create custom motorcycle sheet metal parts from scratch, including construction of an aluminum tank, fairing and front fender in this comprehensive film.
Also featured is step-by-step fabrication of the bike's entire rear section which includes the fender, sides and seat pan. Each step and every technique is clearly demonstrated in a manner that shows the viewer how to make custom parts of their own design.
The entire metal shaping process is detailed with thorough explanations & helpful tips to 'de-mystify' metal working magic. From pattern to finished product - Ron explains custom metal work - the result is professional and ready for paint. Armed with fundamental metal shaping knowledge, some essential tools - and a few "tricks of the trade", you can take your next project from sheet to street!
Demonstration & Instruction on:
Project Planning
Pattern Development
Buck Design & Fabrication
Annealing
Blocking and Smoothing
Metal Shaping using an English wheel
Shrinking & Stretching
Heliarc Tack-Welding & Gas Welding
Tips on Final Trim & Fit
Metal Finishing
Over 3-1/2 hours of metal working instruction in this 2 DVD SET!
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60.00 |
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Essential hand tools for Metal Shaping
Metal fabrication requires a variety of measuring, layout, clamping and shaping tools. We selected some of the best, to make your metal shaping project happen!
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Metal Finishing
Weld finishing and final planishing are achieved with some of the metal working "tools of the trade"
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A comprehensive overview to the "Hand Tools" of the Trade!
This tape covers: hammers, dollies, shot bags, measuring tools, glass pliers, aviation snips, tinner's snips and hand seamers.
Other essential hand tools like hole saws and Greenlee knock-out punches are demonstrated. How to use Pro-flanges to make lightening holes.
90 min., DVD
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35.00 |
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The MetalAce 44F U-weld English Wheel Kit
This kit provides all the components necessary to build the popular 44F, a go-anywhere wheeling machine to meet all your metal shaping needs. Use the supplied blueprints to build a replica of our frame, or add your own creativity and customize your frame and use our high quality wheels and components.
The included screw lift assembly has a quick-release cam mechanism that lowers the anvil yoke with a 90 degree rotation of the handle. This makes it easy to get the material out and return back to the original pressure setting, plus the anvils can be changed quickly in this fashion. The anvil yoke has precision adjustments on both sides of the axle support to true the anvil with the top wheel. (Material for the frame is not included.)
Check out the wheel designed by Jeff Fournier and built by one of our workshop students using this kit!
INCLUDES:
(6) 3 inch wide anvil wheels: Flat, 2.5, 3.75, 6.0, 12.0, and 24.0 inch radii
8 x 3 inch upper wheel
Jack, kick wheel, yoke, and hardware
Floor casters
Bill of materials and blueprints
MADE IN USA
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1900.00 |
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Are you looking for a workhorse wheeling machine? We’re pleased to introduce the MetalAce 44F Classic Series English wheel! Mounted on 3” casters, the sturdy welded frame offers extreme durability and proven stiffness for race car fabrication, auto restoration and aircraft rebuilding. This is the same machine seen in top NASCAR and hot rod shops around the country and is recommended by renowned metal shaper Ron Covell.
This machine features a quick-release screw lift assembly that raises and lowers the anvil wheel with a 90 degree handle rotation. This feature makes it easy for you to remove the metal and return back to the original pressure setting. The anvils can be changed quickly and easily in this fashion. The anvil yoke has precision adjustments on both sides of the axle support to true the anvil with the upper wheel which can be articulated in any axis.
This English wheel is proudly made in the USA using heavy wall tubular construction and is powdercoated for extra durability. Brand new features include gusseted throat and convenient anvil tray.
INCLUDES:
(6) 3 inch wide anvil wheels: Flat, 2.5, 3.75, 6.0, 12.0, and 24.0 inch radii
(1) 8 x 3 inch upper wheel
Casters
Warranty: 1 year manufacturer's warranty
#MA44F, MADE IN USA
WHEN ORDERING, PLEASE NOTE:
This equipment ships via truck freight. The shipping charge for this item will be ESTIMATED during checkout. Actual shipping is based on a variety of factors and will be verified once your order is placed. You will be contacted with actual shipping prior to shipment and billed separately, if necessary.
MA44F – Ships at 373 lbs, 62 x 42 x 75 class 85. Palletized.
Price does not include sales tax, if applicable (MI residents, 6%).
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3400.00 |
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Sensible design and powerful pedal ratio make shrinking and stretching more effective and less labor intense.
Hands free operation allows better control of your metal work and much faster results! Sturdy construction and attractive finish makes the foot-operated shrinker / stretcher stand ideal for the hobbyist or professional metal shaper.
Features include:
Fabricated of .120 ga. wall tubing;
Stand height: 39 inch (with tools on stand the overall working height is approx. 41 inches;
Includes one Lancaster shrinker (TP371) and one Lancaster stretcher (TP372).
Note: we will not include handles unless requested.
Please note:
This item must be shipped separately from other items in your order.
Made In USA
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725.00 |
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Sections include: Tool selection and use, MIG, TIG, arc- and gas-welding, Fuel and oil tanks, Exhaust headers, Roll bars and roll cages, Sheet metal interiors and Basic metal shaping.
This practical book shows how to build structurally sound, good looking metal parts for custom street rods, race cars or restorations. Over 350 step-by-step photos and instructions illustrate proper welding, metal shaping and design techniques.
"For the reader with more than a passing interest in automotive fabrication, this book is an excellent acquisition." -Road & Track
MOTO Award Winner for Best Technical How-to Book in 1984
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25.00 |
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7 title Fournier METAL SHAPING DVD SET
SET INCLUDES:
Metal Shaping: Blocking & Smoothing, 90 min.
How To Gas-Weld Aluminum, 60 min.
Bucks, Patterns & Forms, 60 min.
Hand Tools, 90 min.
Large Equipment, 90 min.
Hammerforming Techniques, 76 min. with Ron Covell and Ron Fournier
Motorcycle Metal Fabrication (2-dvd set), 105 min.
Special price $199!
That's 25% savings on more than 9 hours of high-quality Metal Work Instruction & Demonstration!
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199.00 |
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Includes two Fournier classics!
METAL WORK BASICS: Hand Tools and
METAL WORK BASICS: Large Equipment
HAND TOOLS
A comprehensive overview to the "Hand Tools" of the Trade!
This film covers: hammers, dollies, shot bags, measuring tools, glass pliers, aviation snips, tinner's snips and hand seamers.
Other essential hand tools like hole saws and Greenlee knock-out punches are demonstrated. How to use Pro-flanges to make lightening holes.
LARGE EQUIPMENT
Instruction and demonstration on essential sheet metal equipment. It's a classic Fournier title!
Ron explains and demonstrates the benefits of various sheetmetal bending machines, slip roll and beading tools.
Many tricks of the trade are shown when working with a drill press, band saw and other power tools.
Also includes instruction on how to use a radius die and how to roll a cylinder & cone. Ron teaches by example and shows how to use the combination rotary machine, box and pan brakes and disc sander.
180 min. total #FEV02, DVD Set by Ron Fournier
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59.50 |
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